Manufacturer

Cotter/Split
Pins

FITWELL manufactures cotter and split pins for automotive, agricultural and industrial applications from our facility in Vasai East, Maharashtra, India. Standard and custom sizes are available in mild steel, stainless steel and brass.

IS 549  ·  ISO 1234  ·  DIN 94  ·  Ø1.6–6.3 MM  ·  Steel / Stainless / Brass
Manufactured in India  |  A 45+ Year Engineering Legacy
Size Range
1.6–6.3 mm
Materials
MS / SS / Brass
Standards
IS 549 / ISO 1234 / DIN 94
Orders
Trial to Bulk
About FITWELL

Over 45 years of precision in
cotter & split pin manufacturing.

FITWELL is the fastener brand of Axel Enterprise, a family-run manufacturer based in Vasai East, Maharashtra, India. Building on a manufacturing heritage of more than 45 years, we produce cotter/split pins that lock critical assemblies together where vibration, load and safety leave no room for failure.

Every pin we ship is drawn from quality wire rod — our mild steel pins are made from SAE 1008 low-carbon wire, drawn from JSW wire rod — manufactured to IS 549 / ISO 1234 / DIN 94, and finished to order. From trial quantities to recurring bulk orders, we support manufacturers who value consistent quality and dependable supply.

45+
Years of
manufacturing legacy
1.6–6.3
mm nominal
diameter range
4
Material
grades supplied
What we make

Cotter/split pins

Standard IS 549 / ISO 1234 / DIN 94 cotter/split pins plus custom lengths, diameters and legs to drawing. Order designation: Split pin ISO 1234 - 5 x 50 - St. Bulk-packed for production lines.

Who we serve

OEM & aftermarket

Automotive, commercial vehicle and tractor makers, agricultural equipment, and appliance (ceiling-fan) component manufacturers.

How we work

Made to order

Material grade, finish, length and packaging specified per order, with a declaration of conformity supplied on request.

Where we ship

Prepared for international supply

Documentation, finishes and export packaging can be prepared according to the requirements of international customers.

The Product

A proven mechanical
locking solution.

A cotter/split pin is a formed length of half-round or round wire with a rounded eye at one end and two legs. Pushed through a drilled hole, the legs are bent apart to create a positive mechanical lock.

Cotter and split pins provide positive mechanical retention for nuts, bolts and shafts in assemblies where secure fastening is required. Their simple, proven design makes them widely used across automotive, agricultural and industrial applications.

Naming: the same fastener is a “split pin” in the EU / UK (ISO 1234, DIN 94) and a “cotter pin” in the US (ASME B18.8.1).

Standards & Specifications

Manufactured to IS 549 / ISO 1234 / DIN 94 requirements, subject to the specified size, material and finish. These are one standard under three names: IS 549 is identical to ISO 1234, and DIN 94 is the German designation for the same pin. Other standards and customer drawings can be reviewed on request, including ASME B18.8.1, BS 1574 and GOST 397.

Materials
  • MS Mild / low-carbon steelGeneral purpose; annealed for clean leg bending. Made from SAE 1008 low-carbon wire, drawn from JSW wire rod. Self-colour or zinc-plated finish.
  • SS 304 Stainless steel 304Good corrosion resistance for outdoor and washed assemblies.
  • SS 316 Stainless steel 316Marine / high-salt and chemically aggressive environments.
  • Br BrassA non-ferrous material option for applications requiring brass components. Made to order.
Finishes
  • Zinc plating: white/blue, yellow, black
  • Trivalent (Cr3+) zinc plating: hexavalent-chromium-free, on request
  • Zinc-nickel & tin plating: on request
  • Zinc-flake coating: high salt-spray life
  • Self-colour / black annealed: plain steel
  • Passivated stainless: SS304 / SS316 grades
Packaging

Bulk cartons, poly-bags or customer-specified counts and labelling. Export cartons palletised and strapped for container shipment.

Applications & Industries

Where our pins hold

Anywhere a nut, pin or shaft must be secured against vibration and cannot be allowed to work loose, the cotter/split pin provides positive mechanical retention in the assembly.

Automotive

Cars & commercial vehicles

Steering, suspension and brake linkages; castle-nut retention on tie-rods, ball joints and hub assemblies.

Agriculture

Tractors & farm machinery

Three-point linkages, implements, PTO and trailer hitch pins subject to heavy shock loads.

Transmission

Gearboxes & drivelines

Locking slotted nuts and clevis joints in geared and rotating assemblies.

Appliances

Ceiling-fan & components

Down-rod and canopy retention in fan assemblies, a core FITWELL segment.

Industrial

General machinery

Conveyors, pumps, hydraulic rams and material-handling equipment.

Structural

Fabrication & rigging

Clevis and shackle pin retention where a secondary lock is required.

Selection Guide

Choose diameter

Match the pin nominal size to the drilled cross-hole; the pin sits just below hole diameter.

Choose material

Mild steel for general use, SS304/SS316 for corrosion, brass for non-ferrous or electrical applications.

Choose finish

Zinc plating for standard corrosion protection; zinc-flake for extended salt-spray life. Trivalent, hexavalent-chromium-free zinc on request.

Quality & Compliance

Built to specification.
Documented on request.

Material & process
  • SAE 1008 low-carbon wire, drawn from JSW wire rod: test certificate with every delivery
  • Manufactured to IS 549 / ISO 1234 / DIN 94: dimensional checks per batch
  • Zinc plating: standard finish; trivalent (Cr3+), hexavalent-chromium-free plating available on request
  • Annealed carbon-steel legs: clean, crack-free bending
Compliance for EU / global buyers
  • ELV (End-of-Life Vehicles): hexavalent-chromium-free trivalent plating available on request for automotive parts
  • Material traceability: wire test certificate with heat number, for every delivery
  • Shipping documents: invoice, packing list and certificate of origin prepared on request
Why buyers choose FITWELL

Consistent manufacturing

Controlled material specifications and dimensional checks support consistency across production batches.

Flexible orders

Custom size, finish and pack. Trial quantities through to bulk programmes.

Direct from maker

You deal with the manufacturer directly, so pricing stays competitive with no middle layer.

How to order

StepWhat to send us
1  SpecifyNominal diameter × length, material grade and finish (or your drawing / part number).
2  QuantityQuantity and packaging preference; we confirm price, lead time and Incoterms.
3  SampleOptional pre-production sample and declaration of conformity for approval.
4  ShipProduction, inspection and dispatch with full export documentation.
Let’s talk supply

Request a quote
or samples.

WhatsApp Email Us
Company
Axel Enterprise (brand FITWELL)
Email · India
ankitmadia@fitwell.co.in
Email · International
nihanpurohit@fitwell.co.in
Phone · India
+91 97668 83180
+91 88069 91655
Phone · International
+49 15753265468
Sales enquiries and customer coordination for international buyers
Address
Gala No.22, Shailesh Industrial Estate No.3,
Navghar, Vasai East – 401202, Maharashtra, India
About FITWELL

Over 45 years of cotter & split pin manufacturing

Family-run manufacturer of cotter and split pins in Vasai East, Maharashtra, India.

Products

Cotter & split pins

FITWELL manufactures cotter and split pins in standard and custom sizes for automotive, agricultural and industrial applications. Products are available in mild steel, stainless steel and brass, with finish options selected according to customer requirements.

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Size Range

Standard sizes

Standard size availability is shown below. Custom diameters and lengths can be reviewed against your drawing or specification.

Material
Standard size –Made to order

55 standard sizes in mild steel

Length Diameter (mm)
1.6 mm1/16"2.5 mm3/32"3.2 mm1/8"4.0 mm5/32"5.0 mm3/16"5.5 mm7/32"6.3 mm1/4"
12 mm1/2"Standard sizeStandard sizeMade to orderMade to orderMade to orderMade to orderMade to order
20 mm3/4"Standard sizeStandard sizeStandard sizeStandard sizeMade to orderMade to orderMade to order
24 mm1"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeMade to orderMade to order
32 mm1-1/4"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeMade to orderMade to order
38 mm1-1/2"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeMade to orderStandard size
45 mm1-3/4"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeMade to orderStandard size
50 mm2"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard size
63 mm2-1/2"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard size
75 mm3"Standard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard sizeStandard size
88 mm3-1/2"Made to orderMade to orderMade to orderMade to orderStandard sizeStandard sizeStandard size
100 mm4"Made to orderMade to orderMade to orderMade to orderStandard sizeStandard sizeStandard size

Diameter across the top, length down the side — millimetres, with the inch size underneath. Brass pins are made to order; ask us for sizes.

Assorted packs

FITWELL brand assorted cotter pins

Available alongside the loose sizes above: mixed-size packs in FITWELL branded tins, for workshops, distributors and maintenance stores that need a spread of sizes to hand. Tins are packed 12 to a box.

50 pcs

Assorted cotter pins, 50 pcs

FITWELL brand. Fifty pins across a mix of standard sizes, in one tin.

75 pcs

Assorted cotter pins, 75 pcs

FITWELL brand. Seventy-five pins across a mix of standard sizes, in one tin.

TMB sizes

Assorted cotter pins, TMB sizes

FITWELL brand assortment in TMB sizes, in one tin.

Materials

Pick the right material

MS

Mild steel

General purpose and the most economical choice. Made from SAE 1008 low-carbon wire, drawn from JSW wire rod, and annealed so the legs bend cleanly.

Self-colour or zinc plated

SS 304

Stainless steel 304

Good corrosion resistance for outdoor and washed assemblies.

Passivated stainless

SS 316

Stainless steel 316

For marine, high-salt and chemically aggressive environments.

Passivated stainless

Br

Brass

A non-ferrous material option for applications requiring brass components. Grade and suitability are confirmed against customer requirements.

Made to order

Specifications

Technical details

Standards & Specifications

Manufactured to IS 549 / ISO 1234 / DIN 94 requirements, subject to the specified size, material and finish. Other standards and customer drawings can be reviewed on request. Order designation: Split pin ISO 1234 - 5 x 50 - St.

ProductCotter pin / split pin
StandardsIS 549 / ISO 1234 / DIN 94. ASME B18.8.1, BS 1574 and GOST 397 on request
Diameter1.6 – 6.3 mm (1/16″ – 1/4″)
Length12 – 100 mm (1/2″ – 4″)
MaterialsMild steel (MS), stainless steel SS304 and SS316, brass
FinishesSelf-colour, zinc plating, zinc-flake coating, passivated stainless. Trivalent (hexavalent-chromium-free) zinc, zinc-nickel and tin on request
PackingBulk cartons, poly-bags or customer-specified counts and labelling
Minimum orderDepends on size and material — confirmed with your quote
Lead timeConfirmed with your quote
Custom sizes

Need a non-standard size or customer-specific specification? Send us your drawing or part number for review.

Get a quote

Tell us what you need.

Send the size, material, finish and quantity — or just your drawing. We’ll reply with price and lead time.

Industries

Industries & Applications

Cotter and split pins are used across a wide range of assemblies requiring positive mechanical retention. FITWELL supports requirements across automotive, agricultural, commercial vehicle, appliance and general industrial applications.

Automotive

Vehicle & component manufacturing

Castle-nut retention on tie-rods, ball joints and hub assemblies, and general linkage work across steering, suspension and braking.

Agriculture

Tractors & farm machinery

Three-point linkages, implements, PTO and trailer hitch pins, where shock loading makes a positive lock necessary.

Commercial vehicles

Trucks & trailers

Heavier sections for chassis, axle and towing assemblies, usually to drawing and in zinc-plated finish.

Appliances

Ceiling fans & assemblies

Smaller diameters in high volume, where consistent leg length and clean bending matter more than size range.

General industrial

Engineering & hardware

Machinery builders, fabricators and hardware distributors ordering standard sizes from stock ranges.

Made to drawing

Non-standard requirements

Where a standard size does not suit the assembly, pins are produced to your diameter, length, material and finish.

Applications shown are typical uses for cotter and split pins. Send us the assembly and the duty it sees, and we will advise the size, material and finish to quote against.

Quality

Quality & Manufacturing Control

Our quality approach is built around material control, consistent forming, dimensional inspection and clear production documentation. Inspection and documentation requirements can be agreed according to the product specification and customer requirement.

Download Size Chart (PDF)
How a pin is made

From wire rod to packed pin

  1. Material

    SAE 1008 low-carbon wire, drawn from JSW wire rod, with a test certificate for every delivery. Stainless steel and brass wire for SS304, SS316 and brass pins.

  2. Forming

    Half-round wire is formed into the eye and two legs, to IS 549 / ISO 1234 / DIN 94 dimensions for the size ordered. Legs are annealed for clean, crack-free bending.

  3. Inspection

    Dimensional checks on every batch against the agreed specification before finishing.

  4. Finishing

    Self-colour, or plated and coated by our finishing partner: zinc, trivalent (hexavalent-free) zinc, zinc-flake, zinc-nickel or tin as specified. Stainless pins are passivated.

  5. Packing

    Bulk cartons, poly-bags or customer-specified counts and labelling, with lot identification where required.

Material & process
  • SAE 1008 low-carbon wire, drawn from JSW wire rod: test certificate with every delivery
  • Manufactured to IS 549 / ISO 1234 / DIN 94: dimensional checks per batch
  • Zinc plating: standard finish; trivalent (Cr3+), hexavalent-chromium-free plating available on request
  • Annealed carbon-steel legs: clean, crack-free bending
Documentation & compliance
  • Material traceability: material identification and traceability documentation are available according to the agreed product and order requirements
  • Surface finishes: available according to customer specification; coating type, colour and corrosion-performance requirements are confirmed at quotation stage
  • ELV (End-of-Life Vehicles): hexavalent-chromium-free trivalent plating available on request for automotive parts
What IS 549 / ISO 1234 / DIN 94 asks of every pin

Dimensions

Diameter, eye and leg lengths held to the standard's tolerances for each nominal size.

Ductility

Each leg must bend back on itself once with no visible sign of fracture at the bend.

Workmanship

Free of burrs and defects, with an eye as round as possible and legs that together form a circular cross-section.

Inspection & Documentation

Dimensional inspection

Carried out according to the agreed specification.

Material documentation

Supplied where applicable to the material and order.

Lot and batch identification

According to agreed requirements.

Customer-specific inspection documentation is prepared on request. Tell us what your incoming inspection needs and we will confirm it with the quotation.

Documentation

Need paperwork with your order?

Wire test certificates and inspection records are supplied against your order. Tell us what your incoming inspection needs when you ask for a quote.

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Resources

Technical Resources

Product information and technical documents for FITWELL cotter and split pins. Documents not available to download here are sent by email on request, usually the same working day.

Download

Cotter & Split Pin Size Chart

Every standard diameter and length we hold, in millimetres and inches, for mild steel and stainless.

PDF, one page
On request

Company Brochure

Our full product and capability brochure, in English or German.

Email us for a copy
On request

Technical Datasheet

Dimensions, tolerances and material data for a specific size and finish.

Ask with your enquiry
On request

Compliance Documentation

Test certificate for the SAE 1008 wire, with heat number, supplied with your order.

Ask with your enquiry

Compliance documents are issued against a specific order rather than published, so that what you receive matches the material and finish actually supplied.

Specifying a pin

Reading a split pin designation

A split pin is ordered by standard, nominal size, length and material. This is how the standard writes it:

Split pin ISO 1234 – 5 × 50 – St
ISO 1234The standard. IS 549 and DIN 94 describe the same pin.
5Nominal size in mm: the diameter of the hole the pin goes into.
50Length in mm.
StMaterial code from the standard (see below).

The pin itself is made slightly smaller than its nominal size, so it passes freely through a hole of that diameter.

Material codes
StMild steel (MS)
AAustenitic stainless steel: SS304, SS316
CuZnBrass (copper-zinc alloy)
What to send for a quote
  • Size: nominal size and length, or your drawing or part number
  • Material: mild steel, SS304, SS316 or brass
  • Finish: self-colour, zinc plated or as specified
  • Quantity and packing: total pieces and how you want them packed
  • Delivery: location and the date you need them
Direct contact

Prefer to talk?

The form above reaches the same team. If a message or a call is quicker, use whichever suits you.

WhatsApp

+91 97668 83180

Quickest for a short question, or to send a photograph of the pin you need.

Open WhatsApp
Email · India

ankitmadia@fitwell.co.in

Enquiries, drawings and documentation for customers in India. Phone +91 88069 91655.

Write to us
Email · International

nihanpurohit@fitwell.co.in

Sales enquiries and customer coordination for international buyers. Phone +49 15753265468.

Write to us

Axel Enterprise (FITWELL), Gala No.22, Shailesh Industrial Estate No.3, Navghar, Vasai East – 401202, Maharashtra, India. Get directions.